Precautions for Casting of 3D Flexible Welding Platform

The heat treatment and reference plane of a three-dimensional flexible welding platform:On a scraped three-dimensional flexible welding platform,pushing the gauge stand and workpiece is smooth without any sticky feeling,which facilitates measurement.The material is cast iron HT200-250,and the working surface hardness is HB160-210.After two treatments(artificial annealing at 600-700 degrees or natural aging for 2-3 years),the product's accuracy is stable,and its performance is excellent.It is suitable for various inspection tasks,measurement reference planes,machine tool measurement references,checking the dimensional accuracy or geometric deviation of parts,and marking.

In mechanical manufacturing,it is also a fundamental tool.To prevent deformation of the three-dimensional flexible welding platform,when hoisting the platform,use sturdy wire ropes to simultaneously secure the four lifting holes on the platform,ensuring it is loaded onto the transport vehicle steadily.The four support points of the three-dimensional flexible welding platform should be well-padded to ensure stability.The three-dimensional flexible welding platform requires heat treatment because it is a large casting that needs heat treatment to enhance its use value.

Below are the steps for operating,using,and maintaining the three-dimensional flexible welding platform:

To prevent deformation of the three-dimensional flexible welding platform,when hoisting,use four wire ropes of the same length to simultaneously secure the four lifting holes on the platform,ensuring it is hoisted onto the transport vehicle steadily.

Ensure that the support points of the three-dimensional flexible welding platform are well-padded and leveled,with each support point bearing equal force,keeping the entire platform stable.

During installation,pad and secure each support point of the three-dimensional flexible welding platform with adjusting shims,and have a technician adjust the platform to qualified accuracy.

When using the three-dimensional flexible welding platform,handle workpieces gently and avoid moving rough workpieces on the platform to prevent damage such as bumps or scratches on the working surface.

To prevent overall deformation of the three-dimensional flexible welding platform,remove workpieces from the platform after use to avoid long-term pressure causing deformation.

When not in use,clean the working surface of the three-dimensional flexible welding platform promptly,apply a layer of anti-rust oil,cover it with anti-rust paper,and use the platform's outer packaging to cover it,preventing accidental damage to the working surface.

The three-dimensional flexible welding platform should be installed in a ventilated,dry environment,away from heat sources,corrosive gases,and corrosive liquids.

The three-dimensional flexible welding platform should undergo regular periodic inspections according to standards,with the inspection cycle ranging from 6-12 months depending on specific conditions.

During daily use,especially in humid weather like in southern regions,protect the three-dimensional flexible welding platform with covers.Otherwise,impurities or acidic gases in the air falling onto the platform will accelerate its aging.In regular engineering use,if the quality of the three-dimensional flexible welding platform itself is substandard,exposure to air and moisture will easily cause rust.